From Sketch to Stitch: The Journey of Knitwear Design Development
Are you a designer, founder, or brand looking to bring a unique knitwear line to life? At Thomé Studio, we’re passionate about designing beautiful knitwear that speaks to your brand’s vision and values. Every piece starts with a sketch and transforms into a beautifully crafted garment through a thoughtful, step-by-step process. Here’s a closer look at how we do it:
Step 1: Concept Development
It all begins with a conversation. We dive deep into understanding your brand identity, your customer, and your design goals. This phase is about exploring ideas and defining a creative direction that feels true to you. We cover:
Brainstorming sessions to uncover the core concept and unique selling points.
Developing mood boards that capture your brand’s aesthetic and vision.
Sketching initial design ideas to translate the concept into tangible forms.
Reviewing market trends to align your collection with current and future demand.
Pro Tip: Think about your brand's unique selling points and how your knitwear line can amplify them. This could be anything from sustainable practices to bold design elements.
Step 2: Sourcing Materials and Factories
Once we have a solid concept and lineup, the next step is sourcing materials and factories. The right yarns and trims are crucial in defining the texture, drape, and overall feel of your knitwear. At Thomé Studio, we prioritize:
Selecting sustainable and high-quality yarns, from organic cotton to fine merino wool.
Curating a range of colors and textures that reflect your brand’s story.
Ensuring ethical sourcing practices that align with your sustainability goals.
Requesting knit downs to guarantee durability, comfort, and desired visual effects.
Pro Tip: Attend textile/yarn trade shows often to keep up with new yarn developments. For example, Feel The Yarn in NYC!
Step 3: Creating the Tech Pack
The tech pack is the blueprint that guides us from design to production. It’s a comprehensive document that includes:
Detailed flat sketches and stitch patterns to outline each design.
Exact measurements and construction notes for accurate development.
Yarn specifications, finishing details, and special trims.
A BOM page that provides an overview of material and notions.
A clear and precise tech pack is essential for ensuring that your vision is faithfully translated into a tangible piece.
Pro Tip: A clear, detailed tech pack can save time and money in the production process by minimizing errors and miscommunications. Make sure every detail is accounted for!
Step 4: Sampling and Prototyping
With the tech pack in hand, the next phase is creating a sample. We collaborate closely with trusted factories for sampling. Depending on the design complexity, we could even make the sample in house. During this phase, we:
Knit a prototype to evaluate stitch definition, texture, and overall fit.
Double check measurements to make sure everything is on spec.
Make necessary adjustments based on thorough review and feedback.
Test different knitting techniques/stitches to achieve the perfect balance of design and function.
Pro Tip: Don’t be afraid to tweak the sample! This is the best time to make changes to ensure your final product is perfect. Fit sessions are invaluable for spotting adjustments early.
Step 5: Sample Review and Approval
Your feedback is key in the sample review process. We work closely with you to make sure the sample meets your vision. This stage involves:
Trying on the sample to check fit, drape, and overall aesthetics.
Making precise adjustments based on your feedback to perfect the design.
Reviewing any potential production challenges to address them early.
Conducting a wear test to see how the garment performs in real-life conditions.
Pro Tip: Keep your target customer in mind when reviewing samples. Does it fit their style and needs? Make sure the final design aligns with your brand strategy.
Step 6: Preparing for Production
While Thomé Studio focuses on the design and development side, we also educate our clients on what happens next. Once your sample is approved and ready, here’s what you’ll need to consider for production:
Choosing a reliable manufacturing partner who understands your quality standards.
Planning production timelines and minimum order quantities (MOQs) for efficiency.
Coordinating logistics for materials to keep the process smooth and on schedule.
Setting up a quality control system to maintain consistency throughout production.
We guide you through these considerations, ensuring you’re well-equipped to take your knitwear from development to full-scale production.
Pro Tip: Start building a strong relationship with your manufacturer early. Clear communication about quality expectations and timelines is key to a successful production run.
Why Work with Thomé Studio?
As a knitwear studio, our mission is to help brands, designers, and founders create knitwear that is both innovative and sustainable. Here’s what sets us apart:
Collaborative Design Approach: We are super hands-on and work closely with you to bring your unique vision to life.
Expertise in Knitwear Development: From concept to sampling, we handle the technical aspects, so you can focus on your brand.
Sustainability Focus: Our commitment to sustainable materials and ethical practices helps reduce waste and promote mindful fashion.
Ready to start your knitwear line? Get in touch to see how we can work together to create something truly special.
Much love,
Amanda <3